KZON- Type Air Separation Plant is a cryogenic oxygen and nitrogen producing machine which can produce high purity Oxygen or high purity nitrogen in different working condition. One machine with two functions, while providing customers with high-quality gas products, it also saves costs for customers. Customers can adjust the production mode according to the actual gas market conditions to meet market demand.
Performance specification |
Remark |
Working mode I |
Product |
Oxygen |
Gaseous |
|
Production capacity |
50 |
Nm3/h |
OEM accepted |
Product purity |
≥99.6 |
% |
|
Working mode II |
Product |
Nitrogen |
Gaseous |
|
Production capacity |
50 |
Nm3/h |
OEM accepted |
Product purity |
≥99.99 |
% |
|
Working pressure of the air separation plant |
≤1.2 |
Mpa |
Subject to the final desigh |
Starting time |
6~8 |
h |
|
Power supply |
380/220/50 |
V/V/Hz |
Subject to the user's condition |
Total consumption |
|
98 |
Kw |
Subject to the final design |
Air compressor is sprayed-oil screw compressor, box-body construction, it have low noise, whole machine gather gas, lubricate, water, electric, cooling and instrument to one, realize machine and electric become one body. Control system adopt PLC controller, touch-way panel may provide the supervision of all adjustment of parameter and critical running parameter, also have alternative Chinese and English liquid crystal display, have full protection function, may realize no-person operate.
Pre-cooling machine It adopt full-close imported compressor, refrigeration agent will never leak out,high-efficiency steam-water separator and imported automatic drain water machine, ensure the outlet haven't liquid water. Refrigeration component is imported from Denmark, the plant can run continuously all the year, it have long live. In the plant, equipped long-distance signal connecting point of air Inlet temperature, Long-distance signal of start and stop machine and running trouble signal, it is convenient for user's interlock supervision. The unit is box body construction, on foundation installation, easy to construct. |
Purifier The unit is composed of two vessels: one is on heating while the other being regenerated; ensure the air's clear to cold box, length the running period of rectification column. Use of impurity nitrogen to heat for regenerated and also automatic control the heat temperature. |
Turbine Expander
Turbine Expander is combine produced by our factory and Cryogenic Center of China Academy of Sciences, main machine is produced by China Academy of Sciences. It have abundant experience in Turbine theory's design and make, its product adopt patent construction combined moving pressure and static pressure, so its ability to resist the turbine's vortex is very strong, carrying capacity is big. It wines the advancement second and third Prize of Science and Technology by Academic of Sciences in 1995 and 1999.
Rectification Column
It adopt fin type heat exchange, made in aluminum, heighten heat exchange affection, depress the operating pressure, reduce the power consumption furthest, saving cost.
It is equipped with exclusive instrument control cabinet. The temperature, the flow rate, liquid level etc. can be displayed in the digital display instruments. The special technology shortens the starting time to only 6 hours. The oxygen capacity and purity fulfill the relative requirements.
1. Each unit machine is skid-mounted construction, connected by fixed-size short pipe. the whole set of plant with all pipes and valve together are delivered to the User's site, the Users needn't to buy any additional spare part by themselves, we ensure the plant's perfect and integrate.
2. The User only need prepare well the workshop, keep the ground level is ok.
3. Adopting liquid oxygen pump inner-compress technology, we can produce high-quality medical oxygen with purity range in 99.6-99.9%. The high quality oxygen products comply with the medical oxygen standard, widely used in medical and industrial area.
4. Small volume, covers an area of less, the complete set of plant only occupied 42M2(14m×3m).
5. Complete set of plant is installed without foundation, it has following advantages: stable running, easy operation,
convenient maintenance, without easy-damaged spare parts within two years.
6. To ensure all valves' quality, we adopt the best-quality valve in Air separation Industry produced as the cold-valve in the Rectification column. We adopt stainless steel valve as the Purifier valve, and also install thermostability mat in the stainless steel valve to ensure that the valve is of little wear, no cooling leak, no gas leak, long life in the long-term running.
7. Advanced technology adopted in each unit can reduce power consumption greatly, and save electricity fee at the same time.
8. Complete set of plant could be transported by car easily to suburban and faraway district. That can satisfy customer's oxygen requirements in time in different areas.
9. It only takes about 15-20 days for the installation and commissioning.
10. The pipes used in the Purifier, including the connecting pipes between Purifier to Rectification column are in the conditions of cold-heat changing alternately. The temperature changes range from 5ºC~200ºC. When temperature is low, condensing-water corrode pipe, while the temperature is high, the pipe oxidized seriously. To ensure the life of connecting pipe, and safety of plant, we have made heat insulation treatment on all the pipes.
11. To ensure the safe running of the plant, we equip four-stage pipe oil-filter to ensure that no oil can enter purifier and rectification column. The pressure-difference meter in the four-stage pipe can also show the oil quantity to inform us to change the filter core, ensure the safety of follow-up plant. All filters are equipped with pressure-difference meter, we can judge the degreasing effect and the best time to change filter core, in this way we can prevent oil entering system after the filter core lose efficacy.
All equipment are packed as required as general transportation standard.
Handan Dyon Air Separation Plant CO., LTD., founded in 2009, is a professional engaged in air separation plant, dissolved acetylene plant, chemical tail gas recycling equipment, food grade CO2 equipment, liquefied natural gas equipment, design, research and development, manufacture and after-sales service as one of technological innovation-oriented enterprises. Company to the abundant technical force as the backing, during short few years, on the basis of Skid mounted air-cooled oxygen and nitrogen making plant, design and manufacture the domestic first set of 600 Nm3/ h oxygen with argon plant, the first set of 1000 Nm3/ h oxygen with argon plant; Made the domestic first set of 20000 tons/year of large coal bed methane gas liquefaction projects; Taken the lead in developing the domestic nylon acid fat waste water recycling project, to fill the domestic blank; Invented by cryogenic method to recycle hydrogen by-product during the manufacture of polysilicon cross-linked silicon and silicon tetrachloride technology; Invented by cryogenic method of acetyl chloride and hydrogen chloride in chloroacetic acid production exhaust gas recycling technology, and access to national patent grants.
Q1: How should I choose the most suitable model?
A1: Please tell us your specific requirements and environmental data, so that we suggest the suitable product to you. Such as:
1) Flow rate: ____ Nm3/h 2) O2 Purity: ____%
3) O2 Discharge pressure: ____Bar
4) Voltages and Frequency: _____V/PH/HZ 5) Your Local altitude:___m
Q2: What is the MOQ of this product?
A2: 1 set.
Q3: Can you make the equipment according to buyer's request?
A3: Yes, OEM accepted.
Q4: How do you pack the product before delivery?
A4: We packed wooden cases which in accordance with the export standards.
Q5: Can you Please specifically describe your warranty terms?
A5: The period of warranty is 12 months(Except spare parts) since the completion day of installation and commissioning, or 18 months(Except spare parts) after leave factory, whichever comes earlier.